How to Make a Six-Pack Carrier

A handcrafted six-pack caddy can bring functional style to your next picnic or backyard barbecue. This DIY project transforms an old-fashioned toolbox design into a modern caddy for your favorite bottled drinks. With just a few hours of work and some basic woodworking skills, you can create a unique carrier that’s perfect for your next BYOB event.

Tools and Materials Needed for a Six-Pack Carrier

To build your own six-pack carrier, you’ll need the following tools. Most of them are basic woodworking tools you may already have on hand.

You will also need the following safety gear and supplies:

• Dust mask
• Measuring tape
• Pencil
• Sandpaper (various grits)
• Safety goggles
• Screwdriver
• Wood glue
• 1-inch oak dowel
• 1×6 clear pine boards
• 1¼-inch wood screws
• 1-inch trim-head screws
• ¼-by-1½-inch oak slats
• Paint or stain of your choice (optional)
• Vintage-look bottle opener (optional)

Master Cut List for Six-Pack Carrier Parts

Before you begin building your six-pack caddy, gather your materials and prepare your wood pieces according to the following cut list. Here’s what you need for a carrier that measures 9 inches wide by 5 inches deep by 13 inches tall.

• Sides: Two pieces of 1×6 clear pine, each cut to 13 inches long and ripped to 5 inches wide
• Base: One piece of 1×6 clear pine, cut to 7 ½ inches long and ripped to 5 inches wide
• Handle: One piece of 1-inch oak dowel, cut to 9 inches long
• Rails: Four pieces of ¼-inch by 1 ½-inch oak slats, each cut to 9 inches long

Step-by-Step Instructions for Building a Six-Pack Carrier

This weekend DIY project is simple enough for woodworking enthusiasts of all skill levels. Follow the steps below to build your own six-pack carrier.

Step 1: Measure the Sides

The first step in creating your six-pack carrier is to measure and mark the sides accurately.

Take two 1×5 boards that will serve as the sides of your carrier. On each board, measure and mark 1½ inches in from both sides at the top. 

Next, draw a line from each of these marks to the midpoint of the board’s sides, which should be 6½ inches down. This creates a tapered shape that gives your carrier its distinctive look. 

Repeat this process on both boards.

Step 2: Cut Out the Sides

Once you’ve marked your boards, it’s time to cut out the sides to create the tapered shape of your carrier. 

Using a jigsaw, carefully cut along the lines you drew in Step 1. Take your time and follow the lines as closely as possible to achieve clean, straight cuts. 

If you’re new to using a jigsaw, practice on a scrap piece of wood first to get comfortable with the tool. Remember to wear safety goggles and work in a well-ventilated area. 

Once you’ve finished cutting, lightly sand the edges to remove any splinters or rough spots.

Step 3: Make the Handle Opening

The third step is creating an opening for the handle in both side pieces. To do this, you’ll need a 1-inch paddle bit for your drill. 

Measure and mark the center point of each side piece, 1½ inches down from the top edge. Using the paddle bit, carefully drill a hole at this marked point on both side pieces. Take care to keep the drill perpendicular to the wood surface to ensure a clean, circular hole. 

After drilling, sand the edges of the holes to smooth out any roughness.

Step 4: Cut the Bottom and Attach the Sides

With the sides prepared, it’s time to create the base of your carrier and begin assembling it.

Cut a piece of 1×6 clear pine to 7½ inches long for the base, ensuring it’s ripped to 5 inches wide to match the depth of your side pieces.

Position the base between the two side pieces, making sure everything is square and aligned. Then attach the sides to the base with 1¼-inch screws. Pre-drill your screw holes to prevent splitting, and consider countersinking the screws for a cleaner look. 

Ensure the screws are driven in straight and that the connection is secure.

Step 5: Add the Side Rails and the Handle

The final construction steps involve adding the side rails for additional strength and inserting the handle.

Cut four pieces of ¼-by-1½-inch oak slats to 9 inches long for the side rails. For the handle, cut a 1-inch oak dowel to 9 inches long.

Attach the rails to the sides of your carrier using 1-inch trim-head screws. 

Finally, apply wood glue to the ends of the dowel and insert it into the holes you drilled earlier, ensuring it’s centered and secure. Allow the glue to dry completely.

Finishing Your Six-Pack Carrier

After completing the construction, it’s time to add the finishing touches. Start by applying your choice of finish to protect the wood. The original design used red milk paint followed by antiquing wax for a vintage look, but you can use whatever paint or stain you like.

Consider adding custom details like wood burning, decals, or engraving to make your carrier unique. Personal touches make your carrier a one-of-a-kind piece.

We also recommend attaching a vintage-look bottle opener to the side of the carrier for added functionality. Suitable options are available at restaurant supply stores or online retailers.

Tips for Success When Building a Six-Pack Carrier

To ensure your six-pack carrier turns out perfectly, keep these tips in mind:

• Measure twice, cut once. Double-check all measurements before making any cuts to avoid wasting materials.
• Practice safe woodworking. Always wear appropriate safety gear and work in a well-ventilated area.
• Sand thoroughly. Take time to sand all surfaces and edges for a professional finish and to prevent splinters.
• Sharpen your tools. Ensure your jigsaw blade and drill bits are sharp for clean cuts and smooth holes.
• Select the right wood. While clear pine is suggested, you can experiment with different wood types for varied looks and durability.

Our Conclusion

This DIY six-pack carrier offers a practical solution for transporting beverages while showcasing your woodworking skills. With basic tools and materials, you can craft a custom carrier that’s perfect for gatherings, gifts, or everyday use.